SolvoNext - PDCA
A Smarter Problem Solving and Project Management Software based on Deming and Toyota's PDCA - Plan, Do, Check, Act Method.
SolvoNext - NCR CAPA
Digitize your NCR & CAPA process and Reduce Cost of Poor Quality (COPQ).
Qualitygram
A Unique Mobile and Web Software that helps Manage and Solve Problems Faster with Improved Team Communication.
FactoryKPI
A Daily Improvement Dashboard for “SQDC” with optional AI integration
Qi Screen
A Touchscreen Software to help your shop floor teams enter & analyze valuable data with ease
Custom Software Solutions
ORCA LEAN specializes in developing custom software for Manufacturing to meet your specific needs and challenges.
SolvoNext - NCR CAPA
Digitize your NCR (non-conformance reporting) & CAPA (corrective and preventive actions) process and Reduce Cost of Poor Quality (COPQ).
A well organized step by step management of NCR CAPA using embedded tools, root cause analysis and action items with visual dashboards and automated reports.
Empowering Small & Medium Factories - Go Digital with NCR CAPA
SolvoNext NCR CAPA is a software that replaces paper driven process of documenting non conformances and corrective & preventive actions in manufacturing. The software is carefully designed to ensure that Shop Floor Teams from Production, Quality and other departments can easily adopt digital transformation and collaborate to solve problems methodically while preserving knowledge base.
Simplified 4 Step Method to NCR CAPA
SolvoNext is built on following steps :
Initiate NCR and notify the concerned team members to take containment actions.
Perform root cause analysis and CAPA ( corrective and preventive actions ). Use the embedded tools for ease.
Input the numbers - record all financial information and information about responsible parties.
Validate the documentation and approve. Save and retrieve as needed in the reports section.
Dashboard & Reports
SolvoNext eliminates the need of managing excel files, storing them and sharing them. It provides :
Automated charts and graphs
Tracking by Departments
Monthly Progress Tracking
Reports to see NCR by Status such as Open, Closed, Rejected
COPQ ( cost of poor quality ) is a great way to track and understand the financial impact of manufacturing quality process inefficiencies and waste in your process. SolvoNext allows you to input labor rates, material cost and several other parameters to calc
Approval Flows and Notifications
Quality Improvement is dependent on a disciplined process and organized approach towards finding and solving problems. A streamlined digital process increases transparency and allows for faster and more clear communication between the team members. SolvoNext enables your team to collaborate with each other internally as well as with external parties with authorized access.
Keep the team on Track with Automated notifications and Easy Management to communicate to relevant team members for specific NCR's. Set up approvers and role based access, Approve, Reject or Edit the NCR easily.
Artificial Intelligence ( optional )
AI can be very useful to you as a Manager or a Problem Solver. Our goal is to customize the system for your specific needs so that you only get the most helpful insights that are relevant to your decision making and problem solving process. Some examples include include Pattern recognition, Diagnostic analytics, Descriptive analytics, Predictive Analytics, Big Data Synthesis, Inferences, Advanced Process Mapping for Source identification, Automatic communications and many more.
Pricing
Standard
Get a quote
Standard plan includes an advanced NCR CAPA web software for your company.
Get a demoFeatures:
- Web application secured access
- Mobile responsiveness
- Step by Step NCR & CAPA process
- Embedded 5 why and Fishbone
- Upload your document capabilities
- Visual Dashboard & Tracking
- Digital Reports
- Printable Reports
- Approval Flow
- COPQ tracking
- Email notifications and Alerts
- Role based access control
- High Security protocols
AI (Artificial Intelligence)
Get a quote
Standard features plus Artificial Intelligence large language model integrated for insights and analysis.
Get a demoFeatures:
- All Standard Features included.
- Data synthesis and analysis with AI.
- Chat with AI and ask any questions regarding the data, comments or any information you have saved in Qualitygram for your plant.
- Build a knowledge library of root cause and corrective actions.
Customized / Enterprise
Get a quote
Customized version as per your needs and specific plant use case. Enterprise deployment as per your requirements.
Get a demoFeatures:
- Customized Features.
- Customized deployment - your on premise server or your preferred company cloud, or a hybrid model.
- We work with you to understand your objectives, design and develop the software as per your needs.
- Talk to us about enterprise solution, for multiple plants / locations / changes in user management or any other requirements.
Choose the Deployment Options based on your Company Policies
ORCA LEAN Standard AWS Deployment
Deploy in your Company's On Premise Server
Deployment in your Company's Cloud
We understand and respect the fact that every plant has different challenges, organizational structure and culture. We will work with you to understand your requirements and customize SolvoNext NCR CAPA to best fit your needs. It is our goal to help you in your improvement initiatives for successful results.
Applications & Benefits
Non Conformance Management & Reporting
Documentation of CAPA - corrective and preventive actions
Quality Control and Improvement
Compliance Management
ISO 9001
Customer Satisfaction
Reports and Analysis
Tracking of COPQ ( cost of poor quality )
Communication
Building a Knowledge Library of Problems and Actions
Achieve Corporate Goals and Metrics
FAQ's
SolvoNext - NCR Standard version can be deployed within 3 to 5 hours if you chose our standard AWS cloud deployment. For on premise or hybrid deployment, the estimated range is 2 to 3 days.
Only the People you authorize. Trusted people in your organization will have Admin rights to add or remove users.
The data with AWS is highly secured, it's a trusted partner for several major companies around the globe. We are open to install the solution to your local server for your peace of mind as well as to any other major cloud provider that your company already uses. Just get us in touch with your ICT department and we will be happy to answer all data security questions.
We understand that every factory is different and may have unique requirements. SolvoNext - NCR is open for customization for this very reason. Please contact us and we will set up a meeting to understand your requirements and provide a solution that will be unique for your plant requirements.
Yes, AI integration is totally Optional. If you are interested in AI, we will have a discussion about your goals and suggest the best solution. AI can be very helpful in analyzing large data sets and also to get insights on problem solving. The key is availability of good data.
You can book a Demo or email us at contact@orcalean.com with your questions.
Software Solutions for Manufacturing Excellence
Company
Social
Our Contact Info:
Email: contact@orcalean.com
Phone Number: 248 938 0375
Our Offices