☰
Home
Solutions
×
Executive Strategy
FactoryKPI Executive
Systemic KPI improvement
Orcalean Framework
Business impact framework
CI Systems
FactoryKPI SQDC
KPI improvement system
ORCALEAN Flow
Benchmark Line Efficiency System
OEE NXT
World Class at Bottleneck
Problem Solving
PRS
Effective problem solving
Solvonext
Advanced problem solving
Qualitygram
Fast problem solving
Standard Work
SW Kata
Easily Create & Manage Standard Work
SW Pro
Advanced Governance
SW SQDCME
Benchmark Performance
ORCALEAN SW System
Benchmark Business Transformation
Workforce Excellence
ORCALEAN WES
Workforce Excellence System
CommScreen
High impact communications
Quality Assurance
Qi Screen
Professional human inspection
Qi Screen AI Vision
AI visual quality inspection
Qi Loop
Closed-loop quality intelligence
Knowledge Resources
Blogs
Videos
Presentations
Solution Papers
Free Digital Tools
Manufacturing Calculators
Company
Partners
About Us
Careers
Talk to us
All Calculators
Quality Manager
HR Manager
EHS Manager
Plant Managers
Engineers
Maintenance Managers
What is FTQ, Defect Rate and Scrap Rate?
FTQ (First Time Quality):
The percentage of products manufactured correctly without any rework or defects on the first attempt.
Defect Rate:
The percentage of defective items out of the total produced, indicating the frequency of defects.
Scrap Rate:
The percentage of materials or products that are discarded because they are not up to standard and cannot be reworked or reused.
FTQ, Defect Rate and Scrap Rate Calculator
First Time Quality ( FTQ )
Total Units Produced
Units Rejected
0
Good Units
FTQ (%)
0
Second Time Quality ( STQ )
Rejected Units Repaired
Scrap
0
STQ (%)
0
Defects Calculation ( normalized )
Total Defects
# of units produced
Defects per Unit
0
Defects per 1000 units produced (defect density)
0
PPM ( parts per million )
0
Defects %
0
Scrap Rate
Total Scrapped Units
# of units produced
Scrap Rate
0
Rework Rate
# of units produced
# of units requiring Rework
Rework %
0