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A Unique Mobile and Web Software that helps Manage and Solve Problems Faster with Improved Team Communication.

Qi Screen

A Touchscreen Software to help your shop floor teams enter & analyze valuable data with ease

Custom Solutions

Custom Solutions for each Unique Challenge across Industries


A Problem Solving and Project Management Software based on Toyota's PDCA (Plan Do Check Act) method.


A Daily Improvement Dashboard for “SQDC” with optional AI integration

SolvoNext - NCR CAPA

A simplified Quality Management Software to make the shop floor NCR and CAPA process more efficient and improve COPQ

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A Daily Improvement Dashboard for “SQDC” with optional AI integration

Track the daily performance of your plant for Safety, Quality, Delivery and other kpi's. Provide your Shop Floor Teams with a visual for Continuous Improvement along with daily operations.


A Powerful Visual for the Shop Floor & Daily Progress

The purpose of Factory KPI is daily improvement in KPI (key performance indicators). A straight forward effective tool for the Plant managers, Operations Managers and the entire team to quickly know the which kpi needs higher focus for the month and what are the top issues to solve.

An Advanced Web Application to Manage Daily Improvements on the Shop Floor.

Quality gram infographics

Simplicity for the Shop Floor

A good software is the one that your Team can use in a simple way. Factory KPI gives you the control to design and manage daily tracking the way you want. Learn to use Factory KPI in less than 15 mins.

Data to Knowledge : Why is a Software better than Whiteboards / Paper

All the hard work you have done to solve problems, all the root causes and solutions you have executed, can be saved when you transition to digital software. This is valuable knowledge that belongs to your organization and it can be used in future to solve or prevent similar problems. Factory KPI gives you the ability to go back as far as you want to quickly review past data. If you add the optional AI ( artificial intelligence ) option, you also get quick insights and assistance from the AI engine.

Artificial Intelligence

Our manufacturing software is at the forefront of AI integration, leveraging advanced technologies such as Large Language Models (LLMs) and Natural Language Processing (NLP) to transform how data is interacted with and analyzed on the shop floor. With optional AI capabilities, users can input data and soon engage in natural language conversations with our software. This AI-driven interface supports real-time querying and deep analysis, providing tailored insights through an intuitive, conversational user experience.

Our Software plays a crucial role in capturing and analyzing experience based knowledge from retiring employees, preserving essential insights and techniques. This structured knowledge is then made accessible to new staff, ensuring continuity and maintaining operational excellence as workforce demographics evolve. Choose our AI-enhanced manufacturing software for a safe, reliable, and insightful addition to your operational toolkit, ensuring that your shop floor remains innovative and competitive.




$349 /Month

Standard plan gives you all features for managing daily operations and continuous improvement for your shop floor teams. Learning time < 15 mins.

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  • Select your metric to track
  • Multiple Departments
  • Role based access control
  • Access from anywhere
  • Responsive for most screens
  • Control your own columns structure
  • Select and name symbol legends
  • Unlimited users

AI (Artificial Intelligence)

$499 /Month

All Standard features included. Artificial Intelligence large language model integrated, for fast insights and analysis.

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  • All Standard Features included.
  • Data synthesis and analysis with AI.
  • Chat with AI and ask any questions regarding the data, comments or any information you have saved in the dashboard.
  • Analyze data seperatly for different departments or shifts.

Customized / Enterprise

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Customized version as per your needs and specific plant use case. Enterprise deployment as per your requirements.

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  • Customized Features.
  • Customized deployment - your on premise server or your preferred company cloud, or a hybrid model.
  • We work with you to understand your objectives, design and develop the software as per your needs.
  • Talk to us about enterprise solution, for multiple plants / locations / changes in user management or any other requirements.

Choose the Deployment Options based on your Company Policies


ORCA LEAN Standard AWS Deployment


Deploy in your Company's On Premise Server


Deployment in your Company's Cloud

Need Customization ?

Let our team help you find the right solution !

Contact us

We understand and respect the fact that every plant has different challenges, organizational structure and culture. We will work with you to understand your requirements and customize Factory KPI to best fit your needs. It is our goal to help you in your improvement initiatives for successful results.


  • Plant Dashboard

  • Department Dashboard

  • Warehouse Management

  • Supplier Communication

  • Corporate Communication


  • Daily KPI Improvement

  • Operations Management

  • Employee Engagement

  • Employee Morale

  • Knowledge library for future

  • Secured authorized Access from anywhere

Q. Who gets access to the application?

People you designate as Admin will have the rights to add / remove users in your organizations. Admin can also change various permissions for the users. All users must belong to your organization.

Q. Is the pricing for one plant or entire company ?

Factory KPI pricing shown in the pricing table above is for a Single Plant. However, within the single plant, you can add as many departments as you want.

Q. Where is the Data stored ? What are the options ?

We can deploy in 3 ways. A. - data is stored securely in AWS cloud, this is the standard option. B. - we can deploy to your on premise server ( data stored locally in your server ). C. - we can deploy to your company's cloud as per your policy. ( custom deployment )

Q. My IT Department has questions / concerns

This is a commonly asked question and we are here to meet and discuss with your IT department the best options as per your company policy. In our experience, once all questions are answered and the process is clear, IT gives a green light to move forward without any issues.

Q. What other features are available ? I want to add more features like automatic reports, or notifications ?

We understand that every factory is different and may have unique requirements. ORCA LEAN is open for customization for this very reason. Please contact us and we will set up a meeting to understand your requirements and provide a solution that will be unique for your plant requirements.

Q. I have more questions, who should i contact ?

You can book a Demo or email us at contact@orcalean.com with your questions.


Software Solutions for Manufacturing Excellence


Our Contact Info:

Email: contact@orcalean.com

Phone Number: 248 938 0375

Our Offices


41000 Woodward Avenue st

Bloomfield Hills, MI 48304



Southwindsor, Ontario